Motorcycle Maintenance Checklist Overview
Most important thing is: brakes free play when you ride new/others bike. 2nd tyre conditions feel engine condition (sounds, exahust, higher rpm etc gear ratio)
| Category | Tasks | Frequency |
|---|---|---|
| Tires and Wheels | – Check tire pressure. – Inspect tread depth. – Examine wheel alignment. |
Before each ride or weekly. |
| Engine and Fluids | – Check oil level; change oil and filter. – Inspect coolant level; replace every 2 years. – Monitor brake fluid; replace every 1-2 years. – Check for fuel leaks. |
Weekly or as per manual. |
| Brakes | – Inspect brake pads for wear. – Test brake levers for smooth operation. |
Monthly. |
| Lights and Electricals | – Verify all lights (headlight, tail light, turn signals). – Check battery voltage and connections. |
Before each ride or monthly. |
| Drive Chain and Sprockets | – Check chain tension. – Clean and lubricate chain. – Inspect sprockets for wear. |
Weekly or after wet/muddy rides. |
| Suspension | – Inspect forks and shocks for leaks. – Adjust suspension settings (if applicable). |
Quarterly or as needed. |
| Frame and Fasteners | – Inspect the frame for rust or damage. – Tighten loose bolts and screws. |
Quarterly. |
| Exhaust System | – Check for leaks and rust. – Clean exhaust to remove carbon buildup. |
Quarterly or as needed. |
| Air Filter | – Inspect and clean the air filter. – Replace if clogged or damaged. |
Every 6,000–12,000 miles or per manual. |
| Rider Safety Gear | – Check helmet for fit and safety standards. – Inspect gloves, jacket, pants, and boots for wear. |
Before each ride. |
Essential Motorcycle Maintenance Checklist
1. Tires and Wheels
Check Tire Pressure
- Refer to your owner’s manual for recommended PSI levels. (front 25, rear 28 /32 with pillion) most of the indian bikes.
- Low pressure low mileage and tyre inner parts damage, high pressue prone to damange of stones in the road.
- Use a quality tire pressure gauge to measure pressure regularly.
- Underinflated or overinflated tires can affect handling and increase wear.
Inspect Tread Depth
- Ensure tread depth meets safety standards (minimum 1-2mm, depending on regulations).
- Look for cracks, punctures, or uneven wear patterns.
Examine Wheel Alignment
- Verify wheels are properly aligned for smooth handling.
2. Engine and Fluids
Inspect Oil Levels
- Check the oil level with the dipstick or sight glass before each ride.
- Change the oil and filter every 3,000–5,000 miles or as recommended.
Coolant
- Ensure the coolant level is adequate.
- Replace the coolant every two years to prevent overheating.
Brake Fluid
- Check brake fluid levels monthly.
- Replace every 1-2 years, as old fluid can reduce braking efficiency.
Fuel System
- Check for fuel leaks and clean the fuel filter if applicable.
3. Brakes
Inspect Brake Pads
- Check pad thickness; replace if worn below 2-3mm.
- Ensure no oil or grease is on the pads or rotors.
Test Brake Levers
- Ensure levers operate smoothly and engage brakes effectively.
4. Lights and Electricals
Test Lights
- Verify all lights (headlight, tail light, brake light, turn signals) are functioning.
- Replace burned-out bulbs immediately.
Inspect the Battery
- Check terminals for corrosion and ensure secure connections.
- Use a multimeter to verify proper voltage (typically 12.6–12.8 volts when off).
5. Drive Chain and Sprockets
Check Chain Tension
- Maintain proper slack (usually 1–1.5 inches, check your manual).
- A loose or tight chain can lead to damage or accidents.
Clean and Lubricate
- Clean the chain with a designated cleaner and apply chain lubricant regularly.
- Inspect sprockets for wear or broken teeth.
6. Suspension
Inspect Forks and Shocks
- Look for oil leaks around the fork seals.
- Ensure the suspension provides a smooth ride without excessive bouncing.
Adjust Suspension Settings
- Customize suspension settings for your weight and riding style if adjustable.
7. Frame and Fasteners
Examine the Frame
- Look for cracks, rust, or other damage.
Tighten Loose Bolts
- Periodically tighten all bolts, nuts, and screws to prevent issues while riding.
8. Exhaust System
Check for Leaks
- Inspect for rust, holes, or loose fittings.
- Ensure the exhaust is securely mounted.
Clean the Exhaust
- Remove carbon buildup to maintain performance and avoid overheating.
9. Air Filter
- Check and clean the air filter regularly.
- Replace it if clogged or damaged to improve engine efficiency.
10. Rider Safety Gear
Your maintenance checklist isn’t complete without inspecting your safety gear:
- Helmet: Ensure it fits snugly and meets safety standards.
- Gloves: Check for tears and proper padding.
- Riding Jacket and Pants: Look for wear and tear.
- Boots: Ensure soles provide grip and protection.
Pro Tips for Motorcycle Maintenance
- Keep a log of maintenance tasks and schedules.
- Use quality parts and fluids specified for your bike.
- Store your motorcycle in a dry, covered space to prevent rust.
- Follow your manufacturer’s maintenance schedule religiously.
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